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Reference table indicates swage outer dimensions before and after swaging with the correct Die Set.
Note: 1/4″ and 6mm lifeline fittings use 7/32″ (5.5mm) swager dies and specifications.
Imperial Wire Sizes
| Wire Diameter | Before Swage O.D. | After Swage O.D. | Hole Diameter | Hole Depth (Rigging) | Hole Depth (Lifeline) |
|---|---|---|---|---|---|
| 1/16″ | 0.218 – 0.213 | 0.190 – 0.185 | 0.078 | 7/8″ | – |
| 3/32″ | 0.218 – 0.213 | 0.190 – 0.185 | 0.109 | 1 1/4″ | – |
| 1/8″ | 0.250 – 0.245 | 0.219 – 0.214 | 0.141 | 1 1/2″ | 7/8″ |
| 5/32″ | 0.297 – 0.292 | 0.250 – 0.245 | 0.172 | 1 3/4″ | 1 1/8″ |
| 3/16″ | 0.359 – 0.354 | 0.313 – 0.308 | 0.203 | 2″ | 1 1/8″ |
| 7/32″ | 0.427 – 0.422 | 0.375 – 0.368 | 0.234 | 2 1/4″ | – |
| *1/4″ | 0.494 – 0.489 | 0.438 – 0.431 | 0.265 | 2 1/2″ | *1 5/8″ |
| 9/32″ | 0.563 – 0.558 | 0.500 – 0.492 | 0.297 | 2 3/4″ | – |
| 5/16″ | 0.635 – 0.630 | 0.563 – 0.554 | 0.328 | 3″ | – |
| 3/8″ | 0.703 – 0.698 | 0.625 – 0.618 | 0.390 | 3 1/2″ | – |
| 7/16″ | 0.781 – 0.773 | 0.688 – 0.680 | 0.453 | 4 1/2″ | – |
| 1/2″ | 0.844 – 0.839 | 0.750 – 0.741 | 0.531 | 5″ | – |
| 9/16″ | 0.984 – 0.979 | 0.875 – 0.866 | 0.593 | 5 1/2″ | – |
| 5/8″ | 1.109 – 1.104 | 1.000 – 0.990 | 0.656 | 6 1/4″ | – |
| 3/4″ | 1.359 – 1.354 | 1.250 – 1.238 | 0.781 | 7 1/2″ | – |
| 7/8″ | 1.593 – 1.583 | 1.437 – 1.425 | 0.933 | 9 5/8″ | – |
| 1″ | 1.812 – 1.802 | 1.625 – 1.613 | 1.062 | 11 1/2″ | – |
| Wire Diameter | Before Swage O.D. | After Swage O.D. | Hole Diameter | Hole Depth (Rigging) | Hole Depth (Lifeline) |
|---|---|---|---|---|---|
| 1.5 mm | 0.218 – 0.213 | 0.190 – 0.185 | – | 7/8″ | – |
| 2.5 mm | 0.218 – 0.213 | 0.190 – 0.185 | 0.109 | 1 1/4″ | – |
| 3 mm | 0.250 – 0.245 | 0.219 – 0.214 | 0.132 | 1 1/2″ | 7/8″ |
| 4 mm | 0.297 – 0.292 | 0.250 – 0.245 | 0.172 | 1 3/4″ | 1 1/8″ |
| 5 mm | 0.359 – 0.354 | 0.313 – 0.308 | 0.210 | 2″ | 1 1/8″ |
| 5.5 mm | 0.427 – 0.422 | 0.375 – 0.368 | 0.232 | 2 1/4″ | – |
| *6 mm | 0.494 – 0.489 | 0.438 – 0.431 | 0.252 | 2 1/2″ | *1 5/8″ |
| 7 mm | 0.563 – 0.558 | 0.500 – 0.492 | 0.297 | 2 3/4″ | – |
| 8 mm | 0.635 – 0.630 | 0.563 – 0.554 | 0.328 | 3″ | – |
| 9-10 mm | 0.703 – 0.698 | 0.625 – 0.618 | 0.413 | 3 1/2″ | 2″ |
| 11 mm | 0.781 – 0.773 | 0.688 – 0.680 | 0.453 | 4 1/2″ | – |
| 12 mm | 0.844 – 0.839 | 0.750 – 0.741 | 0.500 | 5″ | – |
| 14 mm | 0.984 – 0.979 | 0.875 – 0.866 | 0.593 | 5 1/2″ | – |
| 16 mm | 1.109 – 1.104 | 1.000 – 0.990 | 0.656 | 6 1/4″ | – |
| 19 mm | 1.359 – 1.354 | 1.250 – 1.238 | 0.781 | 7 1/2″ | – |
| 22 mm | 1.593 -1.583 | 1.437 – 1.425 | 0.933 | 9 5/8″ | – |
| 26 mm | 1.812 – 1.802 | 1.625 – 1.613 | 1.062 | 11 1/2″ | – |
