HAYN MARINE RIGGING PRODUCTS by Hayn Enterprises

Hi-MOD Failsafe Insulators

The Failsafe Insulator is engineered with an internal ball-socket in the main body that threads onto the connecting end fitting. The internal retaining nut is insulated from the stainless steel body by a Tufnol™ socket, preventing electrical transference to the insulator body or opposite terminal. Should, for any reason, the Tufnol™ be compromised, the nut will bottom out against the stainless housing. While the backstay will loosen, the insulating studs will remain attached to the insulator body. This allows the rig to be re-tensioned until a repair can be made. The design of the insulators allows for numerous end fitting combinations. A permanent thread locking compound is applied to the center body coupling at time of order. Check with your Hayn sales associate about applicable re-stocking fees. Insulators with Swage style ends can be ordered "Un-Glued" in order to swage with a WireTeknik or equivelant roll swager. Please indicate "Un-Glued" at time of order by including the suffix "-DEMI" to the end of the part number. See the chart on the following page for applicable WireTeknik pulling attachments. End fitting options include Swage, Compression, Eye, Toggle, and Fork. See listing below for possible combinations and part number conventions:

Additional Compression Hardware: Eyes, Forks, Studs, and Toggles

Hi-MOD Failsafe InsulatorHi-MOD Failsafe Insulator (how to install these fittings)

Imperial Wire Sizes
  Compression End Swage End Eye End Toggle End Fork End
  Compression End Swage End Eye End Toggle End Fork End
Wire Size Pin/Hole size ‘C’ length ‘S’ length ‘E’ length ‘T’ length ‘F’ length
3/16" 7/16" 3.898 - - - -
7/32" 7/16" 3.898 3.975 4.212 5.463 4.763
1/4" 1/2" 4.055 3.975 4.212 5.463 4.763
9/32" 1/2" 4.92 4.725 5.078 6.1 5.6
5/16" 5/8" 5.158 5.512 5.945 7.795 6.456
3/8" 5/8" 5.75 5.59 6.023 7.795 6.929
7/16" 3/4" 5.906 6.614 7.086 9.763 8.15
1/2" 3/4" 6.102 6.614 7.086 9.763 8.15
9/16" 7/8" 8.75 7.716 7/8" 11.692 9.37
5/8" 1.0" 10.157 8.9 9.33 13.267 10.67
Metric Wire Sizes
  Compression End Swage End Eye End Toggle End Fork End
Wire Size Pin/Hole size ‘C’ length ‘S’ length ‘E’ length ‘T’ length ‘F’ length
5mm 7/16" 4.173 3.975 4.212 5.463 4.763
6mm 1/2" 4.055 3.975 4.212 5.463 4.763
7mm 1/2" 4.92 4.725 5.078 6.1 5.6
8mm 5/8" 5.158 5.512 5.945 7.795 6.456
10mm 5/8" 5.75 5.59 6.023 7.795 6.929
12mm 3/4" 6.102 6.614 7.086 9.763 8.15
14mm 7/8" 8.75 7.716 7/8" 11.692 9.37
16mm 1.0" 10.157 8.9 9.33 13.267 10.67
             
Part numbers are formed using the following Chart: Part Number Chart

Hi-MOD Compression Extenders (how to install these fittings)

Compression Extender
Imperial Wire Sizes
Part # Wire ⌀ H-Hardware Factor Weight lbs.
CTX18 1/8" 1-3/4" 0.04
CTX532 5/32" 2-1/4" 0.08
CTX316 3/16" 2-7/8" 0.15
CTX732 7/32" 2-7/8" 0.15
CTX14 1/4" 3-1/4" 0.28
CTX932 9/32" 3-7/8" 0.42
CTX516 5/16" 4-1/2" 0.68
CTX38 3/8" 5-5/8" 1.15
CTX716 7/16" 5-5/8" 1.15
CTX12 1/2" 6-3/4" 2.25
CTX916 9/16" 8" 3.34
CTX58 5/8" 9" 4.66
Metric Wire Sizes
Part # Wire ⌀ H-Hardware Factor Weight lbs.
CTXM03 3mm 1-3/4" 0.04
CTXM04 4mm 2-1/4" 0.08
CTXM05 5mm 2-7/8" 0.15
CTXM06 6mm 3-1/4" 0.28
CTXM07 7mm 3-7/8" 0.42
CTXM08 8mm 4-1/2" 0.68
CTX10 10mm 5-5/8" 1.15
CTX12 12mm 6-3/4" 2.25
CTX14 14mm 8" 3.34
CTX16 16mm 9" 4.66

Hi-MOD Compression Splice Link (how to install these fittings)

Compression Splice LInk
Imperial Wire Sizes  
  1x19 Strand
Part # Wire ⌀ H-Hardware Factor Weight lbs.
CTL18 1/8" 1" 0.06
CTL532 5/32" 1" 0.10
CTL316 3/16" 1-5/16" 0.19
CTL732 7/32" 1-5/16" 0.19
CTL14 1/4" 1-3/8" 0.32
CTL932 9/32" 1-5/8" 0.50
CTL516 5/16" 2-1/8" 0.86
CTL38 3/8" 2-1/2" 1.39
CTL716 7/16" 2-1/2" 1.35
CTL12 1/2" 2-7/8" 2.65
CTL916 916" 3-1/4" 4.08
CTL58 5/8" 3-3/4" 5.70
Metric Wire Sizes  
  1x19 Strand
Part # Wire ⌀ H-Hardware Factor Weight lbs.
CTLM03 3mm 1" 0.06
CTLM04 4mm 1" 0.10
CTLM05 5mm 1-5/16" 0.19
CTLM06 6mm 1-3/8" 0.32
CTLM07 7mm 1-5/8" 0.50
CTLM08 8mm 2-1/8" 0.86
CTLM10 10mm 2-1/2" 1.39
CTLM12 12mm 2-7/8" 2.65
CTLM14 14mm 3-1/4" 4.08
CTLM16 16mm 3-3/4" 5.70