Hi-MOD Failsafe Insulators
The Failsafe Insulator is engineered with an internal
ball-socket in the main body that threads onto the
connecting end fitting. The internal retaining nut is
insulated from the stainless steel body by a Tufnol™
socket, preventing electrical transference to the
insulator body or opposite terminal. Should, for any
reason, the Tufnol™ be compromised, the nut will
bottom out against the stainless housing. While the
backstay will loosen, the insulating studs will remain
attached to the insulator body. This allows the rig to
be re-tensioned until a repair can be made.
The design of the insulators allows for numerous end
fitting combinations. A permanent thread locking
compound is applied to the center body coupling at
time of order. Check with your Hayn sales associate
about applicable re-stocking fees.
Insulators with Swage style ends can be ordered
"Un-Glued" in order to swage with a WireTeknik or
equivelant roll swager. Please indicate "Un-Glued"
at time of order by including the suffix "-DEMI" to
the end of the part number. See the chart on the
following page for applicable WireTeknik pulling
attachments.
End fitting options include Swage, Compression,
Eye, Toggle, and Fork. See listing below for possible
combinations and part number conventions:
Additional
Compression Hardware: Eyes,
Forks, Studs, and Toggles
|
|
|
|
|
Imperial Wire Sizes |
|
 |
 |
 |
 |
 |
|
Compression
End |
Swage
End |
Eye End |
Toggle
End |
Fork End |
Wire
Size |
Pin/Hole
size |
‘C’ length |
‘S’ length |
‘E’ length |
‘T’ length |
‘F’ length |
3/16" |
7/16" |
3.898 |
- |
- |
- |
- |
7/32" |
7/16" |
3.898 |
3.975 |
4.212 |
5.463 |
4.763 |
1/4" |
1/2" |
4.055 |
3.975 |
4.212 |
5.463 |
4.763 |
9/32" |
1/2" |
4.92 |
4.725 |
5.078 |
6.1 |
5.6 |
5/16" |
5/8" |
5.158 |
5.512 |
5.945 |
7.795 |
6.456 |
3/8" |
5/8" |
5.75 |
5.59 |
6.023 |
7.795 |
6.929 |
7/16" |
3/4" |
5.906 |
6.614 |
7.086 |
9.763 |
8.15 |
1/2" |
3/4" |
6.102 |
6.614 |
7.086 |
9.763 |
8.15 |
9/16" |
7/8" |
8.75 |
7.716 |
7/8" |
11.692 |
9.37 |
5/8" |
1.0" |
10.157 |
8.9 |
9.33 |
13.267 |
10.67 |
Metric
Wire Sizes |
|
Compression
End |
Swage End |
Eye End |
Toggle
End |
Fork End |
Wire
Size |
Pin/Hole
size |
‘C’ length |
‘S’ length |
‘E’ length |
‘T’ length |
‘F’ length |
5mm |
7/16" |
4.173 |
3.975 |
4.212 |
5.463 |
4.763 |
6mm |
1/2" |
4.055 |
3.975 |
4.212 |
5.463 |
4.763 |
7mm |
1/2" |
4.92 |
4.725 |
5.078 |
6.1 |
5.6 |
8mm |
5/8" |
5.158 |
5.512 |
5.945 |
7.795 |
6.456 |
10mm |
5/8" |
5.75 |
5.59 |
6.023 |
7.795 |
6.929 |
12mm |
3/4" |
6.102 |
6.614 |
7.086 |
9.763 |
8.15 |
14mm |
7/8" |
8.75 |
7.716 |
7/8" |
11.692 |
9.37 |
16mm |
1.0" |
10.157 |
8.9 |
9.33 |
13.267 |
10.67 |
|
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|
|
|
|
|
Part numbers are formed using the following
Chart:  |
Imperial Wire Sizes |
Part # |
Wire ⌀ |
H-Hardware Factor |
Weight lbs. |
CTX18 |
1/8" |
1-3/4" |
0.04 |
CTX532 |
5/32" |
2-1/4" |
0.08 |
CTX316 |
3/16" |
2-7/8" |
0.15 |
CTX732 |
7/32" |
2-7/8" |
0.15 |
CTX14 |
1/4" |
3-1/4" |
0.28 |
CTX932 |
9/32" |
3-7/8" |
0.42 |
CTX516 |
5/16" |
4-1/2" |
0.68 |
CTX38 |
3/8" |
5-5/8" |
1.15 |
CTX716 |
7/16" |
5-5/8" |
1.15 |
CTX12 |
1/2" |
6-3/4" |
2.25 |
CTX916 |
9/16" |
8" |
3.34 |
CTX58 |
5/8" |
9" |
4.66 |
Metric Wire Sizes |
Part # |
Wire ⌀ |
H-Hardware Factor |
Weight lbs. |
CTXM03 |
3mm |
1-3/4" |
0.04 |
CTXM04 |
4mm |
2-1/4" |
0.08 |
CTXM05 |
5mm |
2-7/8" |
0.15 |
CTXM06 |
6mm |
3-1/4" |
0.28 |
CTXM07 |
7mm |
3-7/8" |
0.42 |
CTXM08 |
8mm |
4-1/2" |
0.68 |
CTX10 |
10mm |
5-5/8" |
1.15 |
CTX12 |
12mm |
6-3/4" |
2.25 |
CTX14 |
14mm |
8" |
3.34 |
CTX16 |
16mm |
9" |
4.66 |
Imperial Wire Sizes |
|
|
1x19 Strand |
Part # |
Wire ⌀ |
H-Hardware Factor |
Weight lbs. |
CTL18 |
1/8" |
1" |
0.06 |
CTL532 |
5/32" |
1" |
0.10 |
CTL316 |
3/16" |
1-5/16" |
0.19 |
CTL732 |
7/32" |
1-5/16" |
0.19 |
CTL14 |
1/4" |
1-3/8" |
0.32 |
CTL932 |
9/32" |
1-5/8" |
0.50 |
CTL516 |
5/16" |
2-1/8" |
0.86 |
CTL38 |
3/8" |
2-1/2" |
1.39 |
CTL716 |
7/16" |
2-1/2" |
1.35 |
CTL12 |
1/2" |
2-7/8" |
2.65 |
CTL916 |
916" |
3-1/4" |
4.08 |
CTL58 |
5/8" |
3-3/4" |
5.70 |
Metric Wire Sizes |
|
|
1x19 Strand |
Part # |
Wire ⌀ |
H-Hardware Factor |
Weight lbs. |
CTLM03 |
3mm |
1" |
0.06 |
CTLM04 |
4mm |
1" |
0.10 |
CTLM05 |
5mm |
1-5/16" |
0.19 |
CTLM06 |
6mm |
1-3/8" |
0.32 |
CTLM07 |
7mm |
1-5/8" |
0.50 |
CTLM08 |
8mm |
2-1/8" |
0.86 |
CTLM10 |
10mm |
2-1/2" |
1.39 |
CTLM12 |
12mm |
2-7/8" |
2.65 |
CTLM14 |
14mm |
3-1/4" |
4.08 |
CTLM16 |
16mm |
3-3/4" |
5.70 |